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At ABB, we help industries run leaner and cleaner-and every person here makes that happen. You'll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world. This position reports to: Continuous Improvement Manager
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Your role and responsibilities
In this role, you will have the opportunity to optimize the Production organization's assembly methods, processes, and equipment to minimize labor hours in accordance with business strategies related to quality, efficiency, costs, and safety. Each day, you will ensure appropriate production methods, cycle time, equipment performance, and materials/components in support of production targets. You will also showcase your expertise by defining the working phase sequence of a new production process to achieve the targeted product cost and equipment investment budget.
The work model for the role is: on site
This role is contributing to the ELDS Business line in Pinetops, North Carolina.
You will be mainly accountable for:
Lead the implementation of lean manufacturing principles (Kaizen, 5S, VSM, SMED, TPM) and waste elimination strategies specific to Plastic case, Cores and TPR productin lines. Main focusing on Winding, assemby, encasing and injection press operations. Design and optimize layouts, tooling designs, and fixtures to achieve maximum efficiency and minimize labor hours while improving product quality Drive production process optimization initiatives to improve throughput, cycle time, and overall equipment effectiveness (OEE); conduct time studies, line balancing, and workflow optimization Lead design, development, and implementation of manufacturing processes for new products and process improvements, including process capability studies, design of experiments (DOE), and statistical analysis Manage and troubleshoot injection press equipment; identify opportunities for new or improved tooling; support equipment procurement, installation, validation, and commissioning activities Collaborate with Quality, Engineering, Maintenance, and Production teams to perform root cause analysis, implement corrective and preventive actions (CAPA), and develop comprehensive manufacturing documentation including work instructions, process flows, and control plans Support operator training, work instruction development, and implementation of standard operating procedures (SOPs).
Qualifications for the role
Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related technical field with minimum 6 years of manufacturing and production engineering experience with proven track record in process improvement, continuous improvement, and operational excellence or Associate degree with a minimum of 8 years of experience. Strong proficiency in lean manufacturing principles and continuous improvement tools (VSM, SMED, TPM, Kaizen, 5S, Pull, One Piece Flow, etc). Six Sigma methodologies and experience with statistical analysis are advantageous Strong knowledge of manufacturing processes including injection molding, assembly, machining, and production systems optimization Hands-on experience with tooling design, fixture development, and CAD software (SolidWorks, AutoCAD, or similar) Demonstrated expertise in time study, capacity planning, line balancing, and production optimization techniques Strong analytical skills with ability to interpret production data and drive data-based decisions; proficiency in MS Office (Excel, Word, PowerPoint) and ERP systems Excellent project management, leadership, and cross-functional collaboration skills with proven ability to work on multiple complex projects simultaneously Fluent written and spoken communication skills in English; ability to communicate technical concepts clearly to diverse stakeholder groups Strongly Desirable: Certified Lean Six Sigma Black Belt or Green Belt Direct experience with injection press operations, molding processes, or similar equipment-intensive manufacturing environments Experience with statistical analysis software (Minitab, JMP) or simulation software (Arena, FlexSim) for production modeling Knowledge of Industry 4.0 technologies, automation, and smart manufacturing solutions
Why ABB? What's in it for you We empower you to take initiative, challenge ideas, and lead with confidence. You'll grow through meaningful work, continuous learning, and support that's tailored to your goals. Every idea you share and every action you take contributes to something bigger. ABB is an Equal Employment Opportunity and Affirmative Action employer for protected Veterans and Individuals with Disabilities at ABB. All qualified applicants will receive consideration for employment without regard to their- sex (gender identity, gender expression, sexual orientation), marital status, citizenship, age, race and ethnicity, inclusive of traits historically associated with race or ethnicity, including but not limited to hair texture and protective hairstyles, color, religious creed, national origin, pregnancy, physical or mental disability, genetic information, protected Veteran status, or any other characteristic protected by federal and state law. For more information regarding your (EEO) rights as an applicant, please visit the following websites: https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12ScreenRdr.pdf As an Equal Employment Opportunity and Affirmative Action Employer for Protected Veterans and Individuals with Disabilities, applicants may request to review the plan of a particular ABB facility between the hours of 9:00 A.M. - 5:00 P.M. EST Monday through Friday by contacting an ABB HR Representative at 1-888-694-7762. Protected Veterans and Individuals with Disabilities may request a reasonable accommodation if you are unable or limited in your ability to use or access ABB's career site as a result of your disability. You may request reasonable accommodations by calling an ABB HR Representative at 1-888-694-7762 or by sending an email to US-AskHR@abb.com. Resumes and applications will not be accepted in this manner. ABB Benefit Summary for eligible US employees [excludes ABB E-mobility, Athens union, Puerto Rico] Go to MyBenefitsABB.com and click on "Candidate/Guest" to learn more Health, Life & Disability
Choice between two medical plan options: A PPO plan called the Copay Plan OR a High Deductible Health Plan (with a Health Savings Account) called the High Deductible Plan. Choice between two dental plan options: Core and Core Plus Vision benefit Company paid life insurance (2X base pay) Company paid AD&D (1X base pay) Voluntary life and AD&D - 100% employee paid up to maximums Short Term Disability - up to 26 weeks - Company paid Long Term Disability - 60% of pay - Company paid. Ability to "buy-up" to 66 2/3% of pay. Supplemental benefits - 100% employee paid (Accident insurance, hospital indemnity, critical illness, pet insurance Parental Leave - up to 6 weeks Employee Assistance Program Health Advocate support resources for mental/behavioral health, general health navigation and virtual health, and infertility/adoption Employee discount program
Retirement
Time off Salaried exempt positions are provided vacation under a permissive time away policy. Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences. Ready to make an impact? Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe. Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences. Ready to make an impact? Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe. Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences. Ready to make an impact? Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe.
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