Punch Off Assembly

Scope:

Perform functions to sub-assemble and install designated components at final assembly phase of HVAC unit production, working in compliance with instructions and prescribed routines, methods or procedures and involving the making of minor decisions.

Assembly Essential Duties:

• Work from bill of material (BOM), assembly drawings, prints, wiring diagrams, and work instructions to assemble sheet metal parts and components using various hand and power tools as needed.
• Ensure availability, and validate and inspect all sheet metal parts, purchased parts, foam panels, and assembly drawings, ensuring they match the BOM. Notify supervisor or cell lead of any discrepancies.
• Pre-assemble doors to include hinges, handles, cutouts, and sheet metal parts. Pre-assemble panels, and verify requirements for cutouts and sheet metal parts. Install fans, dx coils, condenser coils, dampers, heaters, condenser fans, sensors, door switches, view-ports, roof membrane, extrusions, floor grating, bird-screens, trim, hoods etc. as specified in work order specifications, BOM and assembly drawings.
• Install, fasten base frame extrusion, door extrusion and roof extrusions following prescribed methods and best practices to ensure compliant fit and alignment.
• Sub-assemble and install wire components as necessary, including wire sensors, motors, condensing fans wires, and door switches in compliance with wiring diagram.
• Validate panel and door layout, and verify the correct quantity of panels and part numbers and inspect for cosmetic defects prior to installation. Install and fasten doors and panels and door hold backs. Install and fasten roof panels, and apply sealants.
• Perform required final installations to comply with BOM including non-standard parts, labels, signs, and stickers. Install, fasten, and seal hoods and braces.
• Complete quality assurance inspection and in-process paperwork.
• Maintain safe, and organized work area. Notify supervisor, cell leader or other appropriate resource when problems arise concerning equipment, operations, materials, inventory, or documentation.

Punch-Off / Prep-to-ship Assembly Essential Duties:

• Work from bill of material (BOM), assembly drawings, prints, wiring diagrams, and work instructions to assemble sheet metal parts and components using various hand and power tools as needed to prepare equipment for shipment to customer.
• Responsible for final prep to ship tasks of all Munters products.

• Complete final quality assurance inspections.
• Prepare unit for shipment (i.e. shipping covers, heat shrink, product stickers, ship loose materials, etc.).
• Clean, assemble and cut wood materials used for shipping covers or crates.

Tools and Equipment:

• Use hand and hand power tools, assembly fixtures, crane devices such as vacuum lifters, cranes and forklifts.

Physical Demand:

• Occasionally move up to 75 lbs.
• Frequently stand, walk, bend, crouch, kneel, climb, maneuver, stoop, squat, grasp, lift and reach.
• Visual and aural acuity
• Listening

Hours of Work Required:

• Standard work schedules plus overtime and weekend hours will be required to meet production demands.